Magnetic Conveyor Manufacturer in India

Magnetic Conveyor Manufacturer in India | Chip & Scrap Conveyors — Neo Conveyors

Ferrous Material Handling

Magnetic Conveyors that pull their weight in metal chips and scrap

Chip, scrap and belt-free magnetic conveyors engineered for CNC machine shops, automotive lines and steel plants — built to move ferrous waste continuously, even through coolant and oil.

18+Years Manufacturing
1000+Installations
PAN IndiaSupply & Service
MAGNETIC PULLEY / SLIDE BED ASSEMBLY FERROUS CHIPS LIFTED ALONG FIELD PATH

Fig. 01 — Magnetic Field / Chip Transport Path

  • Established 2007
  • 18+ Years Manufacturing Experience
  • 1000+ Conveyor Installations
  • Custom Magnetic Conveyor Solutions
  • PAN India Installation Support
  • In-house Design & Manufacturing

Product Overview

What is a Magnetic Conveyor?

A magnetic conveyor moves ferrous metal chips, turnings and scrap using a fixed internal magnetic field instead of a conventional belt. As material is drawn onto the conveyor bed, permanent magnets beneath a stainless steel slide hold the chips in place and carry them forward as the bed indexes or the magnetic chain advances.

Because there's no exposed belt to puncture or wear, magnetic conveyors handle sharp swarf, wet coolant-laden chips and mixed-size scrap that would damage a standard rubber belt. They run fully enclosed, drain coolant back to the sump, and discharge dry, compacted ferrous waste at height — straight into a bin or briquetting press.

Neo Conveyors builds magnetic chip, scrap and belt conveyors to your machine's footprint, coolant volume and chip load, in mild steel or stainless steel construction for washdown environments.

Conveyor Width150 mm – 1200 mm
Conveyor LengthUp to 12 m (modular)
Magnet TypeFerrite / Rare Earth
DriveGeared Motor / VFD
ConstructionMS / SS 304 / SS 316
ControlPLC / Manual Panel
Coolant HandlingIntegrated Drain & Filtration

Product Range

Types of Magnetic Conveyors

Five configurations covering dry swarf, wet coolant chips and mixed ferrous scrap.

Magnetic Chip Conveyor

Removes fine machining chips from CNC and turning centres, draining coolant back to the sump along the way.

CNC / Turning

Magnetic Scrap Conveyor

Heavier-duty bed for press shop punching scrap, stamping offcuts and larger ferrous waste pieces.

Press Shop

Magnetic Belt Conveyor

Magnetic pulleys beneath a thin steel belt — for higher-incline runs and longer transport distances.

Incline Transport

Magnetic Slide Conveyor

No moving parts in the chip path — fixed-bed magnets slide chips along a stainless steel trough.

Zero Moving Parts

Coolant Filtration Conveyor

Combines chip removal with paper-bed or screen filtration to return clean coolant to the machine tool.

Coolant Recovery

Mechanics

How Magnetic Conveyors Work

No belt, no rollers in the chip path — just a moving magnetic field beneath a stainless steel bed.

01

Chip Capture

Ferrous chips falling from the machine tool land on the stainless steel slide bed.

02

Magnetic Hold

Fixed permanent magnets beneath the bed hold chips against the surface, even through coolant flow.

03

Indexed Transport

A geared drive advances the magnetic chain or bed, carrying chips forward in a controlled motion.

04

Dry Discharge

Chips discharge at height into a bin or briquetting press, while coolant drains back to the sump.

Advantages

Advantages of Magnetic Conveyors

01

No External Belt Required

Eliminates belt punctures from sharp swarf and the recurring cost of belt replacement.

02

Handles Sharp Metal Scrap

Stainless steel bed resists cutting and abrasion from jagged turnings and stamping offcuts.

03

Low Maintenance

Fewer moving parts in the chip path mean fewer wear items to replace.

04

Fully Enclosed Design

Contains coolant splash and chip debris, keeping the shop floor clean and safe.

05

Continuous Operation

Runs unattended through production shifts, indexing on a timer or load sensor.

06

Coolant Recovery

Drains and optionally filters coolant for return to the machine sump.


Materials Handled

Materials Handled

Ferrous Metal Chips
Steel Scrap
Iron Turnings
Punching Scrap
Machining Chips
Small Ferrous Components

Where They Run

Industries Using Magnetic Conveyors

Wherever ferrous chips and scrap need to move continuously off the production line.

CNC Machine Shops
Automobile Industry
Sheet Metal Industry
Steel Plants
Foundries
Engineering Industries
Machine Tool Manufacturers

Technical Data

Technical Specifications

ParameterStandard RangeNotes
Conveyor Width150 mm – 1200 mmMatched to machine chip discharge opening
Conveyor LengthUp to 12 mModular sections for longer runs
Magnet TypePermanent / Ferrite / Rare EarthSelected by chip size and weight
Drive SystemGeared Motor / VFD / PLC ControlledTimed or load-sensed indexing
CapacityUp to 500 kg/hrDepends on chip density and bed width
Construction MaterialMild Steel / SS 304 / SS 316Stainless for washdown and food-grade duty

Magnet Type

  • Permanent Magnet
  • Ferrite Magnet
  • Rare Earth Magnet

Construction Material

  • Mild Steel
  • Stainless Steel 304
  • Stainless Steel 316

Drive Systems

  • Geared Motor Drive
  • Variable Frequency Drive
  • PLC Controlled System

Buying Guide

How to Select the Right Magnetic Conveyor

Seven factors that determine the right configuration for your machine and chip load.

01

Type of Metal Chips

Fine swarf vs heavy punching scrap changes magnet strength needed.

02

Chip Size

Affects bed width and magnet spacing for reliable capture.

03

Coolant Present or Dry

Wet chip handling needs integrated drain and filtration.

04

Conveyor Length

Sets the number of modular sections and drive power required.

05

Throughput

Chips-per-hour volume determines belt/bed speed and width.

06

Machine Compatibility

Inlet height and footprint must match the machine tool's chip chute.

07

Discharge Height

Determines incline angle and whether a transfer conveyor is needed.

Comparison

Magnetic Conveyor vs Belt Conveyor

FeatureMagnetic ConveyorBelt Conveyor
Ferrous ChipsExcellentModerate
Oil & Coolant HandlingExcellentGood
Sharp ScrapExcellentLimited
MaintenanceLowModerate
Belt WearNonePresent

Field Record

Recent Magnetic Conveyor Installations

A sample of recent supply and installation projects across machining and metalworking sectors.

Gurugram, India

CNC Machine Shop Installation

Industry: CNC Machining
Length: 4.5 m
Material: Steel Turnings
Result: Zero belt downtime

Replaced a frequently punctured rubber belt with a magnetic chip conveyor, eliminating unscheduled stoppages from sharp turnings.

Pune, India

Automobile Plant Installation

Industry: Automotive
Length: 8 m
Material: Mixed Ferrous Chips
Result: 30% faster chip removal

A multi-machine line was consolidated onto a single modular magnetic conveyor run, cutting manual chip bin handling.

Faridabad, India

Sheet Metal Factory Installation

Industry: Sheet Metal
Length: 6 m
Material: Punching Scrap
Result: Reduced floor clutter

Heavy-duty magnetic scrap conveyor installed beneath a press line to carry stamping offcuts directly to a baling area.

Bengaluru, India

Precision Engineering Unit Installation

Industry: Precision Engineering
Length: 3 m
Material: Fine Machining Chips
Result: Cleaner coolant return

Coolant filtration conveyor added to a turning centre to filter fine swarf and return clean coolant to the sump.

Why Neo Conveyors

Why Choose Neo Conveyors?

01

In-house Design & Manufacturing

Magnets, beds and drives engineered and fabricated under one roof.

02

Custom Configurations

Built to your machine's chip chute height, footprint and coolant volume.

03

Stainless Construction Options

SS 304/316 builds available for washdown and corrosive environments.

04

PLC-Controlled Indexing

Timed or load-sensed operation for unattended continuous duty.

05

PAN India Installation

On-site installation and commissioning support across India.

06

18+ Years Experience

Over 1000 conveyor installations across material handling industries.

Frequently Asked Questions

FAQs

What is the difference between a magnetic conveyor and a magnetic separator?

The terms are often used interchangeably in industrial settings, but strictly speaking, a magnetic conveyor (or overband magnetic separator) sits above or across a material stream and lifts out ferrous metal as goods pass beneath it — it's a metal-removal device, not a general-purpose belt conveyor.

Can a magnetic conveyor separate stainless steel?

Generally, no. Overband magnetic separators are designed to capture magnetic ferrous metals like mild steel and iron. Most grades of stainless steel are non-magnetic and will pass through without being separated.

What's the difference between an inline and a cross-belt magnetic separator?

An inline overband magnet is mounted parallel to material flow and typically produces cleaner ferrous output with less belt wear, while a cross-belt design is mounted perpendicular to the flow and discharges separated metal to the side of the conveyor rather than along its length.

Where should an overband magnetic separator be positioned on a conveyor?

The most effective position is above the head pulley or discharge point, where material spreads out and tramp iron is more exposed and easier to pull out, compared to mounting further back along a loaded belt.

How efficient are overband magnetic separators at removing ferrous metal?

Removal efficiency typically ranges from roughly 70–90%, depending on factors like magnet strength, material flow rate, burden depth, and how the unit is positioned relative to the conveyor.

Can a magnetic conveyor be customized for a specific application?

Yes — magnetic conveyors are commonly customized by belt width, magnet strength, mounting configuration (inline or cross-belt), and manual vs. automatic operation, based on the material stream, flow rate, and the type of ferrous contamination expected.

Visit / Contact

Our Manufacturing Facility

Neo Conveyors

Address
Industrial Area, Ghaziabad, Uttar Pradesh, India
Phone
+91-9654112235
Email
sales@neoconveyors.com
Service Area
PAN India — manufacturing, supply & on-site installation
Working Hours
Mon – Sat, 9:00 AM – 6:30 PM IST
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Need the Right Magnetic Conveyor for Your Line?

Send us your chip type, machine footprint and coolant details — our engineers will recommend the correct conveyor width, magnet type and drive configuration.

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