Roller Conveyor Manufacturer in India
Roller Conveyor Manufacturer
in Ghaziabad, Delhi NCR & India
Gravity & powered roller conveyors — custom engineered, factory-built in Ghaziabad, installed by our own engineers PAN India. Trusted by 1,000+ facilities since 2007.
Roller Conveyor at a Glance
Neo Conveyors manufactures both gravity-driven free roller conveyors and motorised powered roller conveyors for warehouses, logistics centres, packaging lines, and industrial plants across India. Every system is engineered around your product dimensions, load weight, and floor layout.
Choose the Right Roller Conveyor System
We manufacture five variants of roller conveyor systems, each engineered for specific applications, load types, and automation requirements.
Gravity Roller Conveyor
The simplest and lowest-cost roller conveyor. Products slide or are manually pushed along rollers — no motor, no electricity, near-zero maintenance. Ideal for inclined runs, dispatch areas, accumulation buffers, and picking stations. Roller pitch matched to your smallest carton size.
View Gravity Roller Conveyor →Powered Roller Conveyor
Motor-driven rollers deliver precisely controlled belt speed for flat automated production flows, sorters, and integration with packaging machinery. VFD speed control available. Handles boxes, cartons, totes, and trays on flat or slightly inclined lines without manual intervention.
View Powered Roller Conveyor →Flexible Roller Conveyor
Accordion-style expandable conveyor that can be extended and routed around corners. Ideal for loading dock operations, temporary lines, and situations where a fixed conveyor is impractical. Folds compactly for storage. Available in gravity-operated configuration.
Enquire →Pallet Roller Conveyor
Heavy-duty roller conveyor designed specifically for wooden and plastic pallets carrying loads up to 1,000 kg. Wider frame, heavy-gauge rollers, and reinforced bearings. Used in automated warehouses, dispatch docks, and pallet accumulation systems. Gravity or powered variants available.
Enquire →Chain Driven Roller Conveyor
All rollers driven synchronously via a chain drive system — ideal for uniform movement of heavy items like automotive components, moulds, and dies. Used in automotive assembly lines, heavy engineering, and manufacturing plants where consistent speed and high torque are required.
View Chain Conveyors →Two Types — One Decision
The most important question when specifying a roller conveyor: does your product need to move under its own weight, or does it need a motor? The answer determines cost, maintenance, speed control, and integration capability.
| Factor | 🔵 Free Roller Conveyor (Gravity) | 🔴 Powered Roller Conveyor |
|---|---|---|
| Drive mechanism | Gravity / Manual push — no motor | Electric motor — controlled speed |
| Power cost | Zero — no electricity needed | Minimal — energy-efficient motor drives |
| Speed control | Fixed by slope angle | Adjustable via VFD drive controller |
| Best for | Sloped runs, accumulation, dispatch | Flat lines, automation, e-commerce sorters |
| Maintenance | Extremely low — no motor parts | Low — simple roller drive system |
| Integration | Standalone — no control wiring | Connects with sensors, PLCs, sorters |
| Upfront cost | Lower | Moderate — includes motor and control panel |
| Typical application | Warehouse picking, dispatch, packing | Production lines, assembly, e-commerce |
Not sure which to choose? Call our engineers at +91-9654112235 for a free recommendation.
Roller Conveyor vs Belt Conveyor — Which is Right for Your Plant?
Roller conveyors and belt conveyors are often compared, but they serve very different purposes. Here is where each type excels — so you can specify with confidence.
| Feature / Requirement | ✅ Roller Conveyor | Belt Conveyor |
|---|---|---|
| Heavy pallets & crates | Excellent — high point load capacity | Moderate — belt wear under heavy point loads |
| Product accumulation / queuing | Excellent — gravity roller naturally accumulates | Limited — motor overload risk when stopped |
| Zero power operation | Yes — gravity roller needs no electricity | No — belt always needs motor |
| Loose material / bags / powder | Not suitable — gaps between rollers | Excellent — belt is a continuous surface |
| Energy consumption | Low (gravity = zero; powered = minimal) | Moderate — continuous belt drive |
| Maintenance ease | Low — individual rollers replaceable | Medium — full belt replacement needed |
| Food-grade / hygienic | SS rollers, sealed bearings available | Food-grade belting available |
| Incline / decline transport | Limited (gentle decline for gravity only) | Excellent — belts handle steep inclines |
| Typical products | Boxes, cartons, totes, pallets | Bags, loose bulk, inclined movement |
For loose material, bags, or inclined transport, see our Belt Conveyors →
Roller Conveyor Specifications
All systems are custom-engineered. Roller pitch, frame width, load rating, and material are selected to match your product and environment. Standard ranges are listed below as a guide.
| Roller Diameter | 50 mm to 89 mm — as per load |
| Roller Pitch | 75 mm to 300 mm — as per product |
| Frame Width | 300 mm to 1200 mm — custom |
| Conveyor Length | As per plant layout — no limit |
| Load Capacity | Up to 500 kg per metre |
| Drive Type | Gravity (unpowered) or Electric motor |
| Speed Control | Fixed or VFD — powered models only |
| Roller Material | MS / Galvanised / SS / PVC |
| Frame Material | Mild Steel (MS) or Stainless Steel |
| Surface Finish | Powder Coated / Painted / Food Grade |
| Roller Bearing | Sealed ball bearing, grease-filled |
| Power Supply | 415 V, 3 Phase, 50 Hz (powered) |
Every Neo Conveyors roller conveyor system is made-to-order from our Ghaziabad factory. Send us your product dimensions, load weight, and layout and our engineers will design the right system.
Watch: Roller Conveyor in Action
Neo Conveyors — YouTube Installation VideoIndustries Using Roller Conveyors
Neo Conveyors has supplied and installed industrial roller conveyor systems across eight major industry verticals in India, UAE, Africa, and Southeast Asia.
FMCG & Consumer Goods
Warehousing & Distribution
Logistics & 3PL
E-Commerce Fulfilment
Food Processing
Pharma & Healthcare
Automotive Assembly
Packaging Lines
Installed in 1,000+ facilities across India, UAE, Africa, and Southeast Asia. View our gallery →
Key Features of Neo Conveyors Roller Systems
Gravity or Powered — Same Frame
Choose zero-power gravity operation or motorised speed control — both built on the same robust heavy-gauge frame platform.
Up to 500 kg/m Load Capacity
Handles heavy pallets, industrial crates, and large containers. Heavy roller and frame spec available for specialised loads.
Sealed Ball Bearings
Grease-filled sealed bearings in every roller. Long service life with minimal maintenance — no lubrication schedule needed.
Custom Roller Pitch
Roller spacing calculated to your smallest product — every item rests on at least 3 rollers at any point, preventing tilt or fall.
Modular & Expandable
Sections can be joined, extended, or curved as your layout grows. Future-proof investment — add capacity without replacing the system.
Food Grade Available
Stainless steel frame and rollers with food-grade sealed bearings — certified for food processing, pharma, and cold storage applications.
VFD Speed Control
Variable Frequency Drive on powered models allows precise speed adjustment — essential for sorter integration and automated production lines.
Natural Accumulation Zones
Gravity roller naturally buffers products — ideal for picking stations, dispatch areas, and temporary storage lanes without motor overload risk.
India's Trusted Roller Conveyor Manufacturer
We are not distributors or agents. We design, manufacture, install, and support every conveyor system ourselves — from our Ghaziabad factory to your plant floor.
Manufacturer Since 2007
Gravity and powered roller conveyors designed and fabricated in-house at our Ghaziabad plant — 18+ years of manufacturing experience and 1,000+ successful installations.
Widest Customisation in India
Roller pitch, diameter, frame width, length, and material — all engineered to your exact requirement. No standard-size catalogue forcing. Your product, your layout, your specification.
Our Engineers Install — PAN India
PAN India installation and commissioning by Neo Conveyors' own engineers — no third-party contractors. We remain accountable for performance after handover.
After-Sales AMC & Spare Parts
Spare rollers, Annual Maintenance Contracts (AMC), and technical support available after every installation. We keep your line running.
Export Track Record
Installed in facilities across India, UAE, Africa, and Southeast Asia — meeting international quality standards for two decades.
Free Layout Design Consultation
Send us your floor plan. Our engineers will recommend the optimal roller conveyor layout, specify the correct roller system, and provide a detailed quotation — at no charge.
Roller Conveyor — Common Questions
Roller Conveyor Supplier Across India
Neo Conveyors supplies and installs roller conveyor systems across all major industrial cities in India. Our Ghaziabad manufacturing plant ensures fast production and delivery to:
