Roller Conveyor Manufacturer in India
Neo Conveyors is a leading roller conveyor manufacturer in India since 2007, engineering custom systems for warehousing, logistics, FMCG, packaging, automotive, and assembly line applications. A roller conveyor moves products horizontally or at a slight incline using a series of cylindrical rollers — gravity-fed for zero-power operation, or motor-driven for controlled-speed production lines.
The principle is simple — but roller diameter, spacing, frame width, and drive type must be precisely matched to your product weight, size, and throughput requirement.
Product is placed on the roller surface at the infeed point. Rollers support the load across the product's base contact area — correct roller spacing ensures no product sag or tipping.
On gravity conveyors, a slight incline (typically 2–5°) moves the product by its own weight. On powered conveyors, a motor drives the rollers via belt or chain — enabling horizontal movement at a set speed.
Products travel along the roller bed to workstations, inspection points, accumulation zones, or discharge chutes. Curves, diverters, and merges integrate into the same roller system.
At the end of the line, products discharge to the next process, a packing station, or a stacking area. Roller conveyors integrate with belt conveyors, lifts, and automated systems.
Engineering note: Roller spacing = maximum product base dimension × 0.4 (minimum 3 rollers under any product at all times). Share your product size and weight for a free roller selection.
Each variant is engineered for a different application. Our engineers recommend the correct type based on your product, layout, and throughput requirement.
No motor, no power — products move by their own weight on a slight incline. Extremely low cost to run and maintain. Ideal for loading docks, dispatch areas, warehouse storage, and simple product flow lines where a slight slope is acceptable.
Best for: Loading docks, warehouses, dispatch, storage linesEnquire for Gravity Type
Motor-driven rollers via flat belt or chain — enables horizontal movement at controlled, adjustable speeds. Essential for production lines, sorting systems, assembly lines, and anywhere gravity cannot be used. VFD speed control available.
Best for: Assembly lines, FMCG production, sorting, packagingEnquire for Powered Type
Free-spinning rollers — no drive, no incline required. Products are manually pushed or positioned. Used for workbench conveyor lines, assembly stations, inspection tables, and temporary accumulation zones. Low cost, low maintenance.
Best for: Assembly stations, inspection tables, workbenchesEnquire for Free Roller Type
Accordion-style extendable and curved roller conveyor — extends, contracts, and bends around obstacles. Ideal for vehicle loading/unloading, temporary conveyor runs, and situations where a fixed-path conveyor is impractical. Easy to reposition.
Best for: Vehicle loading, temporary runs, curved layoutsEnquire for Flexible Type
| Your application | Recommended type | Drive | Notes |
|---|---|---|---|
| Loading dock / dispatch | Gravity Roller | None — gravity | Slight slope (2–5°) |
| Warehouse storage flow | Gravity Roller | None — gravity | Low-cost operation |
| Assembly line / production | Powered Roller | Motor + flat belt | VFD speed control |
| FMCG / packaging line | Powered Roller | Motor + chain or belt | Horizontal operation |
| Inspection / workbench | Free Roller | None — manual push | Zero power cost |
| Vehicle loading / unloading | Flexible Roller | None — manual | Extends into truck |
| Curved or tight-space layout | Flexible Roller | None — manual | Bends up to 180° |
| Food / pharma grade | Powered or Gravity SS | SS304 / SS316 rollers | GMP-compliant options |
Roller conveyors are the most widely deployed surface conveyor in India — used wherever cartons, boxes, pallets, trays, or components need to move horizontally with minimal energy and floor disturbance.
All systems are made-to-order. Every order starts with a roller selection calculation based on your product dimensions, weight, and throughput requirement.
| Parameter | Specification |
|---|---|
| Conveyor Type | Gravity / Powered / Free / Flexible |
| Roller Diameter | 25 mm, 32 mm, 38 mm, 50 mm, 60 mm, 76 mm, 89 mm, 114 mm |
| Roller Material | MS (ERW / seamless) / SS304 / SS316 / PVC / Rubber-covered |
| Frame Material | MS / SS304 / SS316 / Aluminium |
| Frame Width | 200 mm to 1200 mm (as per product width) |
| Roller Spacing (pitch) | 75 mm to 300 mm (selected per product base dimension) |
| Load Capacity | Up to 500 kg/m distributed load |
| Individual Roller Load | 25 kg to 500 kg per roller (per diameter and wall thickness) |
| Drive Type (Powered) | Flat belt under-drive / Chain drive / Motorised roller (MDR) |
| Speed (Powered) | 0.1 to 1.5 m/s — VFD optional |
| Incline (Gravity) | 2° to 5° standard — custom angles available |
| Surface Treatment | MS: powder-coated / epoxy painted / galvanised; SS: 2B / polished |
| Power Supply | 415 V, 3 Phase, 50 Hz (or single-phase for small MDR) |
| Food/GMP Grade | SS304/SS316 with cleanout gaps and hygienic roller ends |
| Factor | Gravity Roller | Powered Roller |
|---|---|---|
| Power required | None — zero running cost | Motor — electricity cost |
| Layout requirement | Slight incline (2–5°) | Horizontal — any layout |
| Speed control | Gravity-dependent only | Controlled via VFD |
| Best for | Docks, storage, dispatch | Production, sorting, assembly |
| Capital cost | Lower — no motor or controls | Higher — motor + drive |
| Maintenance | Minimal — no drive parts | Drive belt/chain service |
| Product control | Speed varies with load weight | Consistent speed regardless of load |
| Factor | ✅ Roller Conveyor | Belt Conveyor |
|---|---|---|
| Product base requirement | Rigid flat base (cartons, pallets) | Any product — even loose items |
| Accumulation | Gravity type accumulates easily | Product piles up — belt wears |
| Maintenance | Replace individual rollers — easy | Full belt replacement — harder |
| Best for | Cartons, boxes, pallets, crates | Bags, small parts, loose material |
| Product underside | Must be flat and rigid | Any shape — belt supports fully |
| Noise | Roller rumble on heavy loads | Quieter operation |
For loose materials, bags, or items with irregular bases: Belt Conveyors →
Three representative projects across different industries, products, and conveyor requirements.
FMCG client needed 35 m powered roller conveyor carrying filled cartons (8–15 kg each) through sealing, labelling, and palletising stations at 20 cartons/min. Flat-belt-driven powered roller conveyor with VFD installed — three independent speed zones.
Warehouse needed 80 m total gravity roller lines for parcel dispatch across 4 packing stations. Existing manual trolley system was creating congestion. Gravity roller conveyor installed on loading dock at 3° incline — parcels flow to despatch area by weight.
Tier-1 auto component manufacturer needed 12 free roller conveyor benches (1.5 m each) for sub-assembly stations. Components moved manually between operators — MS free roller benches with anti-static roller coating installed for ESD-sensitive components.
Real Neo Conveyors installations — gravity and powered roller systems in operation at customer facilities.
More installation videos: youtube.com/@neoconveyors
Every roller conveyor is designed, fabricated, and tested in-house at our Ghaziabad plant — then installed by our own engineers. No dealers, no sub-contractors.
We do not sell catalogue conveyors. Every system starts with your product dimensions and weight — roller diameter, spacing, and frame width are calculated accordingly.
Gravity, powered, free, and flexible roller conveyors all manufactured at one facility. You get the correct engineering solution, not whatever we happen to stock.
No standard-length limitation. We fabricate conveyors to your exact line layout — curves, inclines, merges, and multi-zone layouts all designed in-house.
Installation, commissioning, and handover by Neo Conveyors' own team. No third-party erection contractors — we remain accountable from fabrication to first run.
Standard MS powder-coated for dry industrial use; SS304/SS316 for food, pharma, and wet environments. GMP-compliant documentation available.
Individual roller replacement, belt servicing, and Annual Maintenance Contracts for the full operational life of your conveyor line. Rollers stocked for all diameters.
Manufactured at our Ghaziabad facility — installed by our own engineers across all Indian states.
Get Roller Conveyor Quote — Free, Within 24 Hours
Share your product dimensions, weight, required conveyor length, and type. Our engineers send a detailed quotation with roller selection and layout drawing at no charge.
